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vertical ring high gradient magnetic separator

Oil-Water Composite Cooled Vertical Ring High Gradient Magnetic Separator

Vertical ring high gradient magnetic separator with oil-water composite cooling technology. Temperature rise ≤25°C solves coil burnout issues from scale clogging in traditional water-cooled systems. Ideal for iron removal in -1.2mm non-metallic minerals at high temperatures. Heat recovery saves water.

Application Scope:

Oil-water cooled magnetic separator applications: quartz sand, feldspar, nepheline, kaolin iron removal. Feed concentration 10%~35%, feed size -1.2mm (-200 mesh 30~100%).

Vertical Ring High Gradient Magnetic Separator with Oil-Water Cooling

The vertical ring high gradient magnetic separator represents cutting-edge technology for fine-grained weakly magnetic minerals. This oil-water composite cooled system achieves temperature rise ≤25°C, fundamentally eliminating coil burnout problems common in conventional water-cooled units.

Why Choose This Magnetic Separation Solution

Traditional high gradient separators with direct water cooling suffer from internal coil scaling, insulation degradation, and frequent burnouts. Our oil-water heat exchange design solves these issues through closed-loop oil circulation with external water heat exchange.

Key Technical Advantages

  • Superior Cooling: Oil-water heat exchange with temperature rise controlled at ≤25°C
  • Scale Prevention: Oil stays clean inside coils, preventing internal clogging
  • Water Recycling: Heat recovery system pre-washes ore, saving 30%+ water
  • High-Temperature Operation: Performs reliably in hot climates where conventional units fail
  • Compact Design: Integrated cooling system for easy maintenance

Applications in Non-Metallic Mineral Processing

This advanced separator excels in purification applications:

  • Quartz Sand: Reduces iron from 0.08% to below 0.02% for photovoltaic glass production
  • Feldspar: Improves ceramic raw material whiteness and quality
  • Kaolin: Removes staining iron for paper-grade and coating products
  • Nepheline: Enhances industrial value through effective iron removal

Working Principle

Feed enters the rotating ring equipped with magnetic medium boxes. High-gradient fields capture weakly magnetic iron particles while non-magnetic minerals pass through. The oil-water cooling maintains stable magnetic field strength through superior temperature control.

Oil-water composite cooling principle diagram of vertical ring high gradient magnetic separator
Oil-water Composite Cooling Principle Diagram

MAG SPRING Technical Services

We supply complete magnetic separation systems with full support including process design, installation, training, and spare parts. Contact us for selection guidance and customized solutions.

Related Resources

Learn more about high gradient magnetic separation technology and mineral processing applications.

Explore our more standard high gradient separator and other wet type separator for ultra-fine iron removal products.

Vertical Ring High Gradient Magnetic Separator Technical Specifications

Model Ring Diameter (mm) Background Field (T) Excitation Current (A) Dry Ore Capacity (t/h) Pulp Capacity (m³/h) Ring Motor (kW)
LHGC-500F(Z) 500 1.1/1.4(0.6) Adjustable 124/40 0.03~0.125 0.25~0.5 0.18
LHGC-750F(Z) 750 50/35 0.1~0.5 1~2 0.75
LHGC-1000F(Z) 1000 41/100/70 4~7 12.5~20 1.1
LHGC-1250F(Z) 1250 70/125/85 10~30 20~50 1.5
LHGC-1500F(Z) 1500 120/125/110 20~30 50~100 3
LHGC-1750F(Z) 1750 120/140/125 30~50 75~150 4
LHGC-2000F(Z) 2000 140/185/130 50~80 100~200 5.5
LHGC-2250F(Z) 2250 146/215/120 80~120 160~300 7.5
LHGC-2500F(Z) 2500 165/175/120 100~150 200~400 11(7.5)
LHGC-2750F(Z) 2750 175/190/100 100~200 200~500 15(11)
LHGC-3000F(Z) 3000 185/210/150 150~250 350~650 18.5(15)
LHGC-3500F(Z) 3500 205/220/180 250~400 550~1000 30(18.5)
LHGC-4000F(Z) 4000 263/285/205 350~500 750~1400 37(30)
LHGC-4500F(Z) 4500 270/290/220 450~700 1100~1700 45(37)
LHGC-5000F(Z) 5000 272/300/330 600~800 1400~2000 55(45)

General Parameters:

  • Feed Size: -1.2mm (-200 mesh 30~100%)
  • Feed Concentration: 10%~35%
  • Ring Speed: 2~4 r/min (Variable Frequency)
  • Pulsation Stroke: 0~30 mm (Mechanically Adjustable)
  • Pulsation Frequency: 0~300 strokes/min (Variable Frequency)
  • Excitation Voltage: 0~514 DCV (Current Dependent)
  • Medium Induction Field: 2.4(1.2) T, Adjustable
  • Wash Water Pressure: 0.1~0.4 MPa