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magnetic grate

Magnetic Grate Separator – Reliable Tramp-Iron Removal for Industrial Bulk Material & Food Processing

The Mag Spring® Magnetic Grate Separator (also known as a grate magnet grid) is designed for the efficient removal of tramp iron from powders, granules, and bulk materials.
Built with high-intensity rare earth neodymium bars and a stainless-steel grate housing, it ensures maximum magnetic separation performance while maintaining a hygienic, easy-clean design.

Available in round, square, or rectangular frames, magnetic grates can be installed in hoppers, chutes, drawers, ducts, and pipelines to capture even the smallest ferrous particles.

Application Scope:

  • Food Processing & Grain Handling – Sanitary grate magnets for hygienic bulk handling systems and powder lines.

  • Chemical & Pharmaceutical Production – Permanent magnetic grates remove metal impurities from granular chemicals and pharma ingredients.

  • Plastics & Recycling Lines – High-intensity grate magnet grids protect feeders and extruders from metal damage.

  • Powder Processing & Additives – Industrial magnetic grate separators for bulk solids feeder protection.

  • Chute & Hopper Installations – Drawer-type grate magnet separators capture ferrous contaminants in vertical material flows.

Mag Spring® Magnetic Grate is a high-intensity grate magnet separator designed for efficient tramp iron removal from powders, granules, and bulk materials. Each unit features powerful neodymium magnetic bars enclosed in a durable stainless steel grate, forming a reliable barrier that captures even the smallest ferrous contaminants.

Engineered for industrial applications, this magnetic grate separator is widely used in food processing, plastic recycling, chemical, grain handling, and pharmaceutical production lines. The easy-clean and sanitary models are especially suitable for hygienic bulk handling systems where product purity and processing safety are critical.

Mag Spring® magnetic grates are available in various configurations — drawer-type, round or square housings, with options for auto-clean or manual-cleaning mechanisms. High-intensity versions, made with rare earth magnets, can achieve surface magnetic strengths up to 8,000–15,000 Gauss, ensuring superior magnetic separation performance for fine powders and viscous materials.

Key Features & Advantages

  • High Magnetic Strength: Up to 12,000 – 15,000 GS using neodymium magnets for powerful separation.

  • Sanitary & Easy-Clean Design: Polished 304 or 316L stainless steel construction for food-grade safety and quick maintenance.

  • Custom Configurations: Round or square magnetic grids with flange, threaded, or tri-clamp connections.

Easy-cleaning Magnetic Grate
Easy-cleaning Magnet Grate
Easy-cleaning Magnet Grate Custom Made
Easy-cleaning Magnet Grate Custom Made
Custom Magnetic Grate
Custom Food Grade Magnetic Grate
  • Durable Construction: Corrosion-resistant finish for chemical and plastic processing lines.

  • Temperature Resistance: Special models can withstand temperatures up to 300 °C.

Each unit is engineered to provide long-lasting performance in demanding environments, ensuring minimal contamination and protecting downstream equipment.


Applications

  1. Food Processing & Grain Handling – Sanitary grate magnets for hygienic bulk handling systems and powder lines.

  2. Chemical & Pharmaceutical Production – Permanent magnetic grates remove metal impurities from granular chemicals and pharma ingredients.

  3. Plastics & Recycling Lines – High-intensity grate magnet grids protect feeders and extruders from metal damage.

  4. Powder Processing & Additives – Industrial magnetic grate separators for bulk solids feeder protection.

  5. Chute & Hopper Installations – Drawer-type grate magnet separators capture ferrous contaminants in vertical material flows.

This equipment is widely used in food processing, chemicals, plastics recycling, and powder handling industries.
For a deeper understanding of grate magnets’ design and selection in food applications, please refer to the
Government of Manitoba’s publication “Magnetic Separators in Food Processing”
.

 


Product Details & Options

Specification Description
Magnetic Field Strength 8,000 – 15,000 Gauss (optional ferrite type 2500GS)
Magnet Type Rare Earth Neodymium (NdFeB) or Ferrite
Structure Grate bars arranged in grid patterns with stainless housing
Cleaning Method Manual or Easy-Clean (option for auto-clean model)
Material of Construction 304 / 316L Stainless Steel
Operating Temperature Standard ≤ 80 °C / High Temp ≤ 300 °C
Applications Powders, granules, bulk materials in food, plastic, chemical industries

Why Choose Mag Spring® Grate Magnetic Separator?

    • Proven design adopted by global OEMs and food producers.

    • Designed for long service life and stable magnetic performance.

    • Compatible with international standards such as ASTM A342 magnetic testing methods.

    • Expert engineering support for custom sizes and mounting options.

    • Each magnetic grate separator is tested to ensure consistent flux density and surface strength before shipment.
  • Precision at Every Seam: Unlike standard industry products, our Magnetic Grates feature automated crater-filling to prevent cracks. Explore our Manufacturing Movie  to see the digital auto-welding technology behind our MagSpring® series.


FAQ

Q1: What materials can Magnetic Grates remove?
A: They effectively capture ferrous contaminants such as iron filings, bolts, nails, and tramp metal from powders and granules.

Q2: Can I use these grates in high-temperature applications?
A: Yes. Special models are built to withstand up to 300 °C for chemical or industrial use.

Q3: Are easy-clean types available?
A: Yes, Mag Spring® offers manual, easy-clean, and auto-clean designs depending on installation needs.

Q4: Do they meet food industry standards?
A: Yes. All components use 316L stainless steel with polished finishes for hygienic compliance.


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Recommended Blog Posts

  • “How Magnetic Grates Improve Powder Purity in Food Processing Lines”

  • “Choosing Between Ferrite and Rare Earth Grate Magnets”

  • “Design Tips for Installing Magnetic Grids in Hopper and Chute Systems”

Square Magnet Grate  Model

Model Dimensions (mm) Number of magnetic bars Weight (kg)
A B H
SWMG10/10S 100 100 40 2 1
SWMG15/15S 150 150 40 3 2.2
SWMG20/20S 200 200 40 4 3.7
SWMG25/25S 250 250 40 5 5.5
SWMG30/30S 300 300 40 6 8
SWMG35/35S 350 350 40 7 10
SWMG40/40S 400 400 40 8 13.5
SWMG45/45S 450 450 40 9 17
SWMG50/50S 500 500 40 10 20.5
Square Magnetic Grate  Model Drawing
Square Magnetic Grate  Model Drawing

 

Round Magnet Grate Model

Model Diameter H Number of magnetic bars Weight (kg)
SWMG-R100 100 40 2 0.9
SWMG-R150 150 40 3 1.5
SWMG-R200 200 40 4 2.5
SWMG-R250 250 40 5 3.7
SWMG-R300 300 40 6 5.5
SWMG-R350 350 40 7 7.5
SWMG-R400 400 40 8 10
SWMG-R450 450 40 9 12.3
SWMG-R500 500 40 10 15.5
Round Magnetic Grate  Model Drawing
Round Magnetic Grate  Model Drawing