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grate magnet

High-Efficiency Round Grate Magnet Separator for Powders, Granules & Bulk Solids | Premium Magnetic Grid & Grill Filters 13000-14000Gs

Our Round grate magnetic separator provides high-intensity magnetic filtration for powders, granules, and bulk materials. Designed with strong neodymium magnets, this grid magnet efficiently captures fine ferrous contaminants, ensuring product purity and compliance for food, chemical, plastic, and pharmaceutical industries.

Application Scope:

The grate magnetic separator is widely used in food processing, chemical powders, plastic pellets, pharmaceutical materials, and mineral production lines. Installed in hoppers, chutes, and pipelines, the grid magnet / magnetic grid effectively removes fine ferrous contaminants from free-flowing powders and granules, ensuring consistent product purity and equipment protection.

The grate magnet, also known as a grate magnetic separator, magnet grill, or magnetic grid, is one of the most widely used magnetic filtration solutions for capturing fine ferrous contamination in powders, granules, and free-flowing bulk materials. Whether installed inside a hopper, chute, pipeline, or feeding system, the grate magnet provides a high-efficiency method to prevent metal contamination, protect downstream equipment, and improve overall product purity.

Engineered for plastics, food, chemicals, mining, and pharmaceutical applications, MAG SPRING® grid magnets deliver reliable performance with strong neodymium magnetic bars, hygienic stainless-steel structures, and fully customizable designs for complex processing environments.


Why Grate Magnets Are Essential for Modern Material Processing

Metal contamination is a persistent challenge in bulk material handling systems. Fine ferrous particles—such as rust, scale, iron filings, worn machine parts, or stainless-steel fragments—can enter raw materials during conveying, grinding, mixing, or packaging.

A grate magnetic separator captures these particles at the earliest stage, ensuring:

  • Higher product purity
  • Lower machine wear
  • Reduced downtime
  • Improved quality control compliance
  • Enhanced process safety
  • Lower production losses

Many international food safety guidelines recommend installing such magnetic grids in powder-processing lines.


Product Overview: Premium Magnetic Grid & Magnet Grill Design

MAG SPRING® grid magnets are constructed with high-power NdFeB magnetic tubes arranged in one or multiple layers. Materials flow freely around the magnetic rods, allowing fine ferrous particles to be captured with high efficiency.

Our magnetic grills are available in:

  • Round grate magnets (ideal for hoppers and feeding ports)
  • Square magnetic grids (for chute and pipeline installations)
  • Custom grid magnets designed for unique equipment layouts, temperature requirements, or sanitation standards

All designs are manufactured from food-grade stainless steel (304 / 316L) with fully welded, easy-clean structures suitable for demanding industrial environments.

Custom Grate Magnet Design OEM Custom Round Grate Magnets grate magnet separator stainless steel structure

 


Key Features & Performance Advantages

  • High Magnetic Strength
    Equipped with 2500–14,000 Gauss neodymium rods, ensuring maximum capture of fine ferrous contaminants in powders and granules.
  • Food-Grade, Hygienic Structure
    Full stainless-steel construction with seamless welding. Suitable for food, dairy, sugar, pharmaceutical, and nutraceutical applications.
  • Single-layer or Multi-layer Grids
    Multi-layer magnetic grids significantly increase contact area and improve separation efficiency for sticky or fine powders.
  • High-Temperature Options
    Special magnetic grades and insulation allow operation up to 350°C in chemical and mineral applications.
  • Customizable for OEM Machinery
    We design magnet grills according to your drawings, hopper size, product flow rate, particle size, and processing conditions.
  • Easy to Install & Maintain
    Can be installed in hoppers, pipework, bag-dump stations, mixers, and more. Cleaning options include manual, quick-clean, and easy-clean sleeves.

Model Series Magnetic Strength Max Temp Cleaning Type
Standard Series 8,000 – 10,000 Gauss 80°C (Standard) Manual Wipe
High-Intensity 12,000 – 14,000 Gauss Up to 120°C Manual Wipe
Easy-Clean 8,000 – 11,000 Gauss 80°C – 100°C Slide-out Sleeves

* Available in Square, Round, and Custom shapes for Hoppers and Chutes.
Custom Drawing Request →

 


Technical Specifications

Parameter Standard Values
Magnetic Strength 25000–14000 Gauss
Rod Diameter 16 / 19 / 22 / 25 mm
Grid Spacing 30–50 mm
Material SS304 / SS316L
Surface Treatment Polished or sandblasted
Max Operating Temp 80°C, 150°C, 250°C, 350°C optional
Standard Shapes Round / Square / Rectangular
Optional Waterproof welding, Teflon coating, strong NdFeB rods

Experience the MagSpring® Difference: Our Grate Magnets are engineered with unique 0.1mm flatness control.

Watch our Precision Engineering Video to see how we achieve spatter-free, digital closed-loop welding for maximum durability


Applications Across Multiple Industries

Our grill magnetic separator is engineered to handle a wide range of materials and environments:

Plastics Industry

  • PE / PP pellets
  • Plastic powder & recycled flakes
  • Injection molding feeding systems

Food & Beverage

  • Flour, starch, sugar, salt, spices
  • Bakery & cereal production
  • Coffee, milk powder, cocoa

Chemical Processing

  • Resin powder, catalysts, pigments
  • Additives, rubber compounds
  • High-temperature chemical powders

Minerals & Ceramics

  • Kaolin, quartz sand, silica, feldspar
  • Ceramic glaze materials

Pharmaceutical & Nutraceutical

  • Fine powders requiring high purity
  • High-level metal contamination control

This broad application range ensures that the grill magnet becomes a core component of your metal contamination control strategy.


Round Grid Magnets vs. Square Magnetic Grids

Both round grid magnets and square / rectangular magnetic grids offer strong magnetic separation, but selection depends on installation space and material behavior:

  • Round grill magnets are ideal for hoppers, feeders, and circular openings.
  • Magnetic grid (square/rectangular) models fit better into pipelines, chutes, and rectangular material ducts.

If your equipment requires a special configuration, our custom magnets can be designed exactly to fit the dimensions and flow patterns of your processing line.


Customization Options (OEM / ODM)

MAG SPRING® provides deep engineering customization:

  • Custom diameter, width, height
  • Multi-layer design
  • Heavy-duty reinforced grids
  • Sanitary-grade welding for food & pharma
  • High-Gauss rods for difficult powders
  • Anti-corrosion & anti-sticking coatings
  • Custom flange connections
  • Integrated housings for OEM partners

If you need CAD drawings, flow calculations, or consultation for material behavior, our engineering team can support your project from start to finish.


Why Choose MAG SPRING® Grid Magnetic Separators?

  • 20+ years of manufacturing experience
  • Exported to 60+ countries
  • Strong R&D for OEM custom magnets
  • Competitive factory pricing
  • Fast delivery for standard models
  • High reliability proven in thousands of installations

Whether you’re a plastic processor, food manufacturer, or chemical plant engineer, our products help you achieve cleaner materials and higher production efficiency.


Related Magnetic Products You May Need


Recommended Articles for Deeper Learning

  • How Magnetic Grids Improve Purity in Powder Processing
  • A Complete Guide to Choosing the Right Magnetic Separator
  • Why Food Manufacturers Use 12,000 Gauss Magnets
  • Magnetic Filtration for Plastics Recycling Industry

FAQ – Grate Magnet Separator

Q1: What materials can this magnet remove?
Fine ferrous metal, iron dust, scale, rust, and weakly magnetic stainless-steel particles.

Q2: How do I choose the right magnetic grid size?
Provide your hopper diameter, material flow rate, and powder characteristics. We will design the best configuration.

Q3: Are round grill magnets interchangeable with square grids?
Yes, but shape selection depends on the opening and installation space.

Q4: What Gauss level is recommended for food-grade materials?
Typically 10,000–12,000 Gauss for maximum efficiency.

Q5: Do you supply custom grid magnets for OEM equipment?
Yes. Over 50% of our customers request custom sizes, connections, weld types, and high-temperature versions.

Q6: How can I ensure my grill magnet meets food safety standards?
A: Installing a properly designed magnetic separator following industry-recognized guidelines, such as Government of Manitoba – Magnetic Separators in Food Processing , ensures optimal ferrous particle removal and compliance with HACCP regulations.


Contact Our Engineering Team

If you need a quotation, customized drawing, or technical evaluation, contact us anytime:
Email: act@mag-spring.com
Get a free consultation with our engineering team.

grate magnetround grate magnets drawing

Model Diameter H Number of magnetic bars Weight (kg)
SWMG-R100 100 40 2 0.9
SWMG-R150 150 40 3 1.5
SWMG-R200 200 40 4 2.5
SWMG-R250 250 40 5 3.7
SWMG-R300 300 40 6 5.5
SWMG-R350 350 40 7 7.5
SWMG-R400 400 40 8 10
SWMG-R450 450 40 9 12.3
SWMG-R500 500 40 10 15.5

 

Technical Note: Our grate magnets utilize high-grade Neodymium (NdFeB). To understand the flux density requirements for food safety, refer to the
Magnetic Separation Standards
overview on Wikipedia.