EMS-100-W3 is a specialized electromagnetic separator for high-viscosity slurry, utilizes a high-gradient induction system (1.7T Peak) to capture sub-micron impurities in fluids up to 20,000 cP. Features active oil-cooling and a 3,000 Gs background field for stable, continuous small-batch production.
The EMS-100-W3 is specifically engineered to bridge the critical gap between laboratory R&D and industrial production. As materials like CNT dispersions become increasingly complex, this system provides the 1.7T induction force necessary to ensure PPB-level purity in environments up to 20,000 cP.
High Gradient Magnetic Separation (HGMS)
By combining a stable 3,000 Gs background field with advanced FEA-optimized matrix technology, the W3 creates an extreme magnetic gradient. This allows for the effective capture of sub-micron paramagnetic particles hidden within thick molecule chains—delivering consistent results where standard filtration systems inevitably fail.
| Performance Indicator | Specification Details |
|---|---|
| Background Field (Air-gap) | 3,000 ± 100 Gs |
| Matrix Peak Induction (FEA) | 16,000 – 18,000 Gs (1.6 – 1.8 T) |
| Viscosity Compatibility | ≤ 20,000 cP (Optimized for specific flow rates) |
| Max. Material Temperature | < 60°C (Preserves chemical properties) |
| Cooling System | Active Oil-Cooled (Supports 24/7 Duty Cycle) |
| Power Consumption | 3.5 kW (Optimized for Pilot Scales) |
Our Optimized Flow Path Design minimizes pressure drop and prevents ‘dead zones’ in thick molecule chains, ensuring 100% of the slurry passes through the high-intensity matrix area.
The system amplifies a 3,000 Gs air-gap field into a 1.7T peak gradient to remove metal ions from viscous molecule chains.
Active Oil-Cooling maintains a constant magnetic flux for stable 24/7 production without magnetic decay.
Maintains slurry temperature below 60°C, preserving high-value chemical properties and preventing degradation.
Modular magnetic media chamber designed for 5-minute cleaning cycles, significantly reducing downtime.
Engineered for Ultra-High Viscosity Management
System Protection:
Automatic thermal sensors and oil-pressure monitoring ensure safe, unattended operation.
Max Temperature:
Controlled at < 60°C to preserve chemical integrity.
High-Viscosity Guidance:
For 20,000 cP materials, 3-8 L/min is recommended with jacketed pre-heating.
Industrial scale solutions for continuous wet material iron removal.
High-gradient magnetic separation for dry powders and granules.
Evaluate the best configuration for your high-viscosity slurry needs with our technical experts.
As a wholly-owned subsidiary of SOUWEST MAGNETECH, MAG SPRING specializes in engineering the electromagnetic separator for high-viscosity slurry. Our EMS-100-W3 HGMS technology effectively captures micron-level impurities in challenging rheological environments.
CNT Conductive Agent • Battery Paste • Ceramic Slurry • Electronic Glass Paste • Nano-material Fluids.
| Item | Specification |
|---|---|
| Product Name | Wet Type Electromagnetic Separator (EMS-100-W3) |
| Ambient Temperature | Equipment: -20℃~+40℃; Control Cabinet: 0~+35℃ |
| Voltage / Power Supply | Three-phase Five-wire System AC380V 50Hz |
| Cooling Requirements | Water source temp ≤ 25℃ | Air supply: None |
| Excitation Power (Cold State) | 2.4 kW |
| Max. Surface Magnetic Field | Approx. 16,000 GS ~ 17,000 GS |
| Air Core Magnetic Field | 3,000 GS (±100) |
| Duty Cycle | Continuous Operation (24/7) |
| Screen Configuration | Φ95mm, 24 pieces |
| Inlet and Outlet | DN32 (Chuck Φ50.5) |
| Processing Capacity | Approx. 30 L/min |
| Cooling Oil Capacity | Approx. 50 L |
| Total Power / Weight | Power: 2.9 kW | Weight: Approx. 800 kg |
Want to see the Laboratory Slurry Magnetic Separator handle high-viscosity samples? Our latest video showcase provides an in-depth look at the electromagnetic gradient technology and the PPB-level filtration process.
👉 Watch the Full Video Showcase →