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Small Wet Electromagnetic Separator for highly viscous slurry

EMS-100-W3: High-Gradient Electromagnetic Separator for High-Viscosity Slurry (Up to 20,000 cP)

EMS-100-W3 is a specialized electromagnetic separator for high-viscosity slurry, utilizes a high-gradient induction system (1.7T Peak) to capture sub-micron impurities in fluids up to 20,000 cP. Features active oil-cooling and a 3,000 Gs background field for stable, continuous small-batch production.

Application Scope:

New Energy Materials — CNT Slurries, LFP Pastes

Electronic Ceramics — MLCC Slurries, Glass Pastes

Performance Chemicals — Epoxy, Silicon Resins

Fine Materials — Inkjet Inks, Catalyst Slurries


Pilot-Scale Innovation


High-Gradient Magnetic Separation for
High-Viscosity Slurries

The EMS-100-W3 is specifically engineered to bridge the critical gap between laboratory R&D and industrial production. As materials like CNT dispersions become increasingly complex, this system provides the 1.7T induction force necessary to ensure PPB-level purity in environments up to 20,000 cP.


High Gradient Magnetic Separation (HGMS)

By combining a stable 3,000 Gs background field with advanced FEA-optimized matrix technology, the W3 creates an extreme magnetic gradient. This allows for the effective capture of sub-micron paramagnetic particles hidden within thick molecule chains—delivering consistent results where standard filtration systems inevitably fail.

 

Key Technical Specifications

Performance Indicator Specification Details
Background Field (Air-gap) 3,000 ± 100 Gs
Matrix Peak Induction (FEA) 16,000 – 18,000 Gs (1.6 – 1.8 T)
Viscosity Compatibility ≤ 20,000 cP (Optimized for specific flow rates)
Max. Material Temperature < 60°C (Preserves chemical properties)
Cooling System Active Oil-Cooled (Supports 24/7 Duty Cycle)
Power Consumption 3.5 kW (Optimized for Pilot Scales)

Key Reliability Factor

Our Optimized Flow Path Design minimizes pressure drop and prevents ‘dead zones’ in thick molecule chains, ensuring 100% of the slurry passes through the high-intensity matrix area.

Technical Advantages of the W3 System

High-Gradient Matrix

The system amplifies a 3,000 Gs air-gap field into a 1.7T peak gradient to remove metal ions from viscous molecule chains.

Continuous Duty

Active Oil-Cooling maintains a constant magnetic flux for stable 24/7 production without magnetic decay.

Material Integrity

Maintains slurry temperature below 60°C, preserving high-value chemical properties and preventing degradation.

Rapid Maintenance

Modular magnetic media chamber designed for 5-minute cleaning cycles, significantly reducing downtime.

Industry-Leading Solutions

     

  • New Energy Materials: LFP/NCM & CNT agents.
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  • Electronic Ceramics: MLCC/LTCC glass pastes.
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  • Specialty Chemicals: Thixotropic resins & sealants.
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  • Fine Materials: Nano-coatings & catalyst slurries.

Operating Conditions & Technical Standards

Engineered for Ultra-High Viscosity Management

System Protection:

Automatic thermal sensors and oil-pressure monitoring ensure safe, unattended operation.

Max Temperature:

Controlled at < 60°C to preserve chemical integrity.

High-Viscosity Guidance:

For 20,000 cP materials, 3-8 L/min is recommended with jacketed pre-heating.

Related Products

Wet Type Electromagnetic Separator →

Industrial scale solutions for continuous wet material iron removal.

Dry Type Electromagnetic Separator →

High-gradient magnetic separation for dry powders and granules.

Optimize Your Slurry Purity

Evaluate the best configuration for your high-viscosity slurry needs with our technical experts.

Request a Quote

Professional High-Viscosity Solutions

As a wholly-owned subsidiary of SOUWEST MAGNETECH, MAG SPRING specializes in engineering the electromagnetic separator for high-viscosity slurry. Our EMS-100-W3 HGMS technology effectively captures micron-level impurities in challenging rheological environments.

Slurry Application Focus:

CNT Conductive Agent • Battery Paste • Ceramic Slurry • Electronic Glass Paste • Nano-material Fluids.

Technical Specifications

Item Specification
Product Name Wet Type Electromagnetic Separator (EMS-100-W3)
Ambient Temperature Equipment: -20℃~+40℃; Control Cabinet: 0~+35℃
Voltage / Power Supply Three-phase Five-wire System AC380V 50Hz
Cooling Requirements Water source temp ≤ 25℃ | Air supply: None
Excitation Power (Cold State) 2.4 kW
Max. Surface Magnetic Field Approx. 16,000 GS ~ 17,000 GS
Air Core Magnetic Field 3,000 GS (±100)
Duty Cycle Continuous Operation (24/7)
Screen Configuration Φ95mm, 24 pieces
Inlet and Outlet DN32 (Chuck Φ50.5)
Processing Capacity Approx. 30 L/min
Cooling Oil Capacity Approx. 50 L
Total Power / Weight Power: 2.9 kW | Weight: Approx. 800 kg

Detailed Video Demonstration

Want to see the Laboratory Slurry Magnetic Separator handle high-viscosity samples? Our latest video showcase provides an in-depth look at the electromagnetic gradient technology and the PPB-level filtration process.

👉 Watch the Full Video Showcase →