electromagnetic separator dry type
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electromagnetic separator dry type

23000Gs Dry Type Electromagnetic Separator – Ultra-Efficient Ferrous Removal for Fine Powder

High-intensity dry type electromagnetic separator precisely removes ultra-fine ferrous contaminants — including micron and sub-micron impurities — from dry powders and granular materials, ensuring exceptional material purity without water or additives. Watch the full 1-minute performance demo.

Application Scope:

Ideal for removing fine and weakly magnetic impurities from dry, non-metallic materials. Widely used in mining, chemical, electronic, and new energy industries to achieve high product purity and equipment protection:

  • Lithium Battery Materials: LFP (LiFePO₄), NCM, graphite, lithium carbonate, and silicon-carbon anode.
  • Ceramics & Glass: Alumina, silica, quartz sand, feldspar, frits, and zircon powder.
  • Plastics & Chemicals: PVC, PP, PE, PVDF, polymer resins, catalysts, and refractory powders.

The Dry Type Electromagnetic Separator from MAG SPRING delivers precision ferrous removal for dry material processing in industries that demand absolute purity. It efficiently captures fine ferromagnetic particles (down to sub-micron) from powders and granules — such as lithium battery materials, food powders, ceramics, plastics, and pharmaceuticals — ensuring high-grade quality, safety, and production efficiency.

Why Choose Our Dry Electromagnetic Separator?

Key Performance Features

Ultra-fine Ferrous Separation
Effectively removes micro-metal impurities invisible to conventional systems, reaching micron-level precision for battery-grade purity.
Optimized FEA Design
Finite-element analyzed (FEA) coils ensure maximized magnetic field intensity (up to 2.4T) and uniform flux distribution throughout the matrix.
Advanced Cooling & Stability
Oil circulation and forced heat-dissipation design maintain stable peak performance during 24/7 heavy-duty operation without magnetic decay.
H-Class Insulation System
Transformer-grade H-class insulation ensures a stable service life exceeding 10 years even in harsh, high-temperature industrial environments.
Integrated Vibration System
Dual-symmetrical vibration prevents powder caking and ensures high-frequency, complete discharge of captured contaminants during cleaning cycles.
Smart Industry 4.0 Ready
PLC + PID-controlled excitation with remote monitoring, constant magnetic field control, and automated fault diagnosis technology.

* Special configurations available for Powder Metallurgy (iron powder pre-purification) and high-viscosity battery powders.

How It Works

The dry type electromagnetic separator utilizes high-intensity energized coils to create a powerful magnetic matrix. As material flows through, ferrous impurities are trapped. During the automated cleaning cycle, the magnetic field is deactivated, and the vibration system ensures all trapped metals are flushed out.

Dry electromagnetic separator working principle during excitation mode ON showing magnetic matrix capturing ferrous particles

Working Principle (ON)

Dry electromagnetic separator cleaning cycle OFF mode showing automatic discharge of separated iron impurities

Working Principle (OFF)

Customization & Integration

  • Custom coil power intensity and matrix diameter
  • Full PLC integration with remote monitoring modules
  • Bespoke connection design for screw feeders or gravity lines
  • Multi-stage magnetic grid configuration for high-load materials
  • Optional food-grade or anti-corrosion internal finishes

Operational Benefits

  • Consistently high product purity reaching battery-grade
  • Significant reduction in equipment wear and downstream downtime
  • Highly stable magnetic field under continuous 24/7 load
  • Lower energy consumption per ton of processed material
  • Fully automated cleaning cycles for enhanced operator safety

Why MAG SPRING

With over 20 years of magnetic separation experience, MAG SPRING is a professional manufacturer of magnetizing machines, electromagnetic separators, and precision flux testing systems. Our mission is to provide industry-leading solutions that help manufacturers eliminate metal contamination, protect high-value production equipment, and ensure absolute product reliability.

Application Range

The MAG SPRING dry electromagnetic separator is the industry standard for removing fine and weakly magnetic impurities from dry, non-metallic powders:

New Energy Materials:
LFP (LiFePO₄), NCM, Graphite, Lithium Carbonate, Silicon-Carbon Anode, and Electrolyte additives.
Ceramics & Glass:
Alumina, Silica, Quartz sand, Feldspar, Frits, Zircon powder, and precision ceramic glazes.
Chemicals & Plastics:
PVC, PP, PE, PVDF, Polymer resins, Catalysts, and specialized Refractory powders.

Battery Material Industry Case Studies

High intensity electromagnetic separation for Silicon-Carbon negative electrode anode material purification

Silicon-Carbon Anode

Electromagnetic separator system for PVDF powder metal contamination removal in battery industry

PVDF Powder Materials

Dry powder electromagnetic separator for Lithium Carbonate processing and ferrous extraction

Lithium Carbonate

Precision magnetic separation equipment for Lithium Iron Phosphate LFP cathode material de-ironing

Lithium Iron Phosphate

Frequently Asked Questions

Q1. What particle size can the dry electromagnetic separator remove?
A: It is specifically engineered to capture micro-ferromagnetic particles as small as 0.1 µm, providing a much higher purity grade than permanent magnet systems.

Q2. Can it handle sticky or hygroscopic powders?
A: Yes. The system features an integrated symmetrical vibration unit that prevents material bridging or caking, ensuring a steady flow and efficient contaminant discharge.

Q3. What is the difference between dry type and wet type separators?
A: Dry type separators are designed for air-conveyed or gravity-fed powders and granules. Wet type separators utilize a liquid carrier (slurry) to transport materials through the magnetic matrix.

Q4. How often does it need cleaning?
A: Cleaning is fully automated. The PLC manages the cycle based on your material’s impurity load, ensuring the system remains at peak magnetic efficiency without manual labor.

Scientific Background Reference: Magnetic Separation Technology (MDPI)

Related Magnetic Solutions


Automatic Fluid Filter
Precision trapping for slurries and battery electrode pastes.

Wet Type Separator
High-intensity 23,000Gs separation for liquid phases.

Technical Blog
How to Purify Lithium Battery Powders →

Eliminate Metal Contamination Today

Enhance your product purity and protect your production assets with MAG SPRING’s precision magnetic separation technology.

Get a Quote Technical Support

Fast Response: Within 12 Hours (Remote Support) | ISO 9001 Certified Manufacturing

Professional Solutions for Dry Type Electromagnetic Separation

As a wholly-owned subsidiary of pecialized manufacturer(SOUWEST MAGNETECH)in magnetic separation technology, MAG SPRING provides high-performance Dry Type Electromagnetic Separators engineered for precision ferrous removal in high-standard production lines. Our systems utilize High Gradient Magnetic Separator (HGMS) technology, capable of generating magnetic field intensities up to 2.4T to effectively capture micron-level ferromagnetic impurities and improve material purity.

Our electromagnetic powder separation systems are widely applied in lithium battery material purification, supporting the processing of LFP (Lithium Iron Phosphate), NCM, Graphite, and Lithium Carbonate. Featuring integrated automatic cleaning cycles and forced oil-cooling systems, these units maintain reliable performance and operational efficiency across the Ceramics, High-purity Quartz Sand, PVDF, and Fine Chemical industries.

Key Applications: Silicon-Carbon Anode Purification • Food-grade Powder De-ironing • Precision Ceramic Glaze Separation • Refractory Material Beneficiation • Automated Metal Contamination Control • Chemical Resin Purification.

Technical Index Keywords:
High Intensity Magnetic Separator | Electromagnetic Matrix Separator | Battery-grade Powder Purification | Industrial Iron Remover Manufacturer | Automatic Demagnetization System | Micron-level Ferrous Extraction | 2.4 Tesla Magnetic Separator.
Model Nominal Diameter Power Max Field Intensity Core Field Capacity Weight
Standard Dry Type (DN 250/300) DN 250 / DN 300 8.4 – 9.5 kW ≈ 14,000 Gs ≈ 3,500 Gs ± 200 500–800 kg/h 2,500–2,800 kg
High-Efficiency Dry Type DN 250 / DN 300 15.5 – 18 kW ≈ 23,000 Gs ≈ 6,000 Gs ± 200 500–800 kg/h 3,800–4,200 kg

Operating conditions:

  • Ambient temperature: –20 °C ~ +40 °C

  • Voltage: AC 380 V / 50 Hz, 3-phase

  • Air pressure: 0.4 – 0.7 MPa

  • Quick soft inlet Ø 326.5 – 380 mm

  • Standard screen interval: 5 mm (7 mm, 10 mm, 20 mm optional)