- 0086-574-86666833
- act@mag-spring.com
Functions:
Iron removal magnetic separator, Free-flowing solids purification, Efficient capture of wires/sheets/fine iron, Powder/granule/flake processing, Extraction of coated ferrous contaminants, >98% impurity removal rate, Modified plastics/chemical industry application, Vibrating feeder uniform distribution, Drum-plate magnetic assembly, In-stream ferrous separation, Post-processing for granulation/grinding/pulverization
The Mag Spring Conveyor Belt Magnetic Separator is ideal for:
With its high-intensity magnetic field and belt-type automatic separation mechanism, it guarantees continuous magnetic performance even under high throughput conditions.
The Mag Spring Conveyor Belt Magnetic Separator features a dual-stage separation design to ensure consistent material purity. This system integrates a suspended permanent magnet with a high-intensity magnetic head roller, capable of reaching a surface magnetic flux density of up to 15,000 Gauss.
Designed for continuous operation in sectors such as plastics recycling and mineral processing, the system effectively targets both large ferrous contaminants and smaller, weak-magnetic impurities. This multi-stage approach helps minimize equipment wear and supports stable production quality.
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Plastic Granules with Ferrous Metals |
Cleaning plastic granule after removing metals |
This high-intensity magnetic separator (15000 Gs) uses premium NdFeB rare-earth magnets to generate a strong magnetic flux density for deep magnetic penetration, effectively attracting even tiny ferromagnetic particles.
The integrated self-cleaning magnetic belt automatically removes trapped iron contaminants, allowing the separator to operate continuously without downtime — perfect for large-scale production lines.
Using advanced simulation technology, Mag Spring optimizes the magnetic circuit to reach the most ideal magnetic field distribution, maximizing separation efficiency while maintaining energy balance.
Made of 316L stainless steel, this permanent magnetic separator features a durable and corrosion-resistant structure that ensures longevity and low maintenance.
Users consistently experience positive improvements in purity levels, reduced machine wear, and improved safety through long-term, stable operation.
As bulk material travels under the Suspended Magnetic Plate, larger ferrous objects are attracted to the surface. Simultaneously, this primary magnetic field helps to align and pre-magnetize fine ferrous particles within the material layer.The suspended plate not only extracts large metals but also conditions the material flow. This phase relies on the principles of magnetic separation physics, ensuring that even fine particles respond to the high-gradient field of the head roller.
The material then moves to the discharge end, passing through the High-Intensity Magnetic Head Roller (15,000 Gs). Due to the high magnetic gradient, even fine or weak-magnetic impurities that were pre-conditioned in Stage 1 are effectively diverted from the clean product stream.
To achieve maximum purification, this system utilizes a two-step process. The following technical specifications outline how the magnetic field is distributed across the different components of the belt-type separator:
| Component | Magnetic Intensity (Gauss) | Function | Material Target |
| Suspended Magnetic Plate | 3000 – 6000 Gs | Pre-separation & Magnetization | Large ferrous parts, bolts, nails |
| Magnetic Head Roller | Up to 15000 Gs | Deep Purification | Fine iron dust, weak-magnetic impurities |
| Conveyor Belt | Anti-static / Wear-resistant | Continuous Transport | Bulk materials (Granules, Ores) |
The core of our dual-stage system utilizes high-grade NdFeB (Neodymium-Iron-Boron) permanent magnets. These rare-earth materials are globally recognized for their exceptional energy product and magnetic stability, as detailed in the technical standards of the International Magnetics Association (IMA).
A1: It provides a high-intensity magnetic field from 9000 Gs up to 15000 Gs, achieving the ideal magnetic flux density for continuous ferrous separation.
A2: Yes. The automatic self-cleaning belt continuously removes separated iron, allowing non-stop operation without manual cleaning.
A3: It’s widely used in plastics recycling, cement plants, mining, coal handling, and chemical production, as well as other bulk material applications.
A4: The Mag Spring conveyor belt magnetic separator combines a high-intensity NdFeB magnet with a durable belt-type cleaning design, offering deeper magnetic penetration and longer service life than traditional plate or drum separators.
A5: Absolutely. We can tailor belt width, magnetic field strength, and installation layout (over-belt or cross-belt) to match your production line requirements.
A6: The 15,000 Gauss rating at the head roller provides the necessary magnetic force to attract fine particles and certain work-hardened stainless steel fragments that standard magnets might miss.
A6: As a permanent magnetic system, it does not require an external power source for the magnetic field. Maintenance is primarily focused on the conveyor belt tension and the mechanical drive components.
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Explore our complete magnetic separation product line for industrial, plastic, and mining applications.
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The Mag Spring Conveyor Belt Magnetic Separator is a high-intensity permanent magnet iron remover that combines power, precision, and positive performance.
With a magnetic flux density up to 15000 Gauss, an automatic self-cleaning system, and belt-type continuous operation, it delivers maximum product purity, equipment protection, and long-term reliability — making it the smart choice for modern industrial separation needs.
Focusing on high-efficiency removal for standard flow materials.
| Model | Capacity (m³/h)* | Magnetic Intensity (Roller) | Power (kW) | Dimensions (A×B×H) mm | Net Weight (kg) |
| SW-CBM1-10/40 | 1.0 | 8,000 – 15,000 GS | 0.55 | 930 × 560 × 400 | 160 |
| SW-CBM1-10/50 | 1.9 | 8,000 – 15,000 GS | 0.55 | 930 × 660 × 500 | 280 |
| SW-CBM1-10/60 | 2.1 | 8,000 – 15,000 GS | 0.75 | 930 × 760 × 600 | 360 |
| SW-CBM1-15/40 | 1.5 | 8,000 – 15,000 GS | 0.75 | 930 × 560 × 400 | 250 |
| SW-CBM1-15/80 | 4.2 | 8,000 – 15,000 GS | 1.5 | 930 × 760 × 600 | 560 |
Designed for high-purity requirements, utilizing both a magnetic roller and an additional magnetic plate.
| Model | Capacity (m³/h)** | Roller Intensity | Plate Intensity | Power (kW) | Dimensions (A×B×H) mm |
| SW-CBM2-10/50 | 3.8 | 8,000 – 15,000 GS | 5,000 – 8,000 GS | 0.55 | 1450 × 600 × 1200 |
| SW-CBM2-10/80 | 6.0 | 8,000 – 15,000 GS | 5,000 – 8,000 GS | 0.75 | 1450 × 900 × 1200 |
| SW-CBM2-10/100 | 7.5 | 8,000 – 15,000 GS | 5,000 – 8,000 GS | 1.5 | 1450 × 1100 × 1200 |
| SW-CBM2-15/80 | 9.0 | 8,000 – 15,000 GS | 5,000 – 8,000 GS | 0.75 | 1450 × 900 × 1200 |
| SW-CBM2-15/100 | 11.3 | 8,000 – 15,000 GS | 5,000 – 8,000 GS | 1.5 | 1450 × 1100 × 1200 |
Operating Temperature: Standard 80°C (Options for 100°C / 120°C available).
Material Construction:
Flow Passage: SUS 304 / SUS 316L. Non-Flow Passage: SUS 304.
Surface Treatment: Bright Polishing (Ra ≤ 0.8μm), Brushed, or Sand Blasting.
Motor & Control:
Voltage: 230V / 380V (3-Phase) or Customized.
Type: Standard, Variable Frequency, or Explosion-proof (Gas-EX / Dust-EX / Double-phase EX).
Protection Grade: IP54 / IP65 (Optional).
Control Cabinet: Custom dimensions available; supports DCS access.
Capacity (*): Measured at a rotary speed of 50 rpm with an average material layer thickness of 5 mm.
Capacity ():** Measured at a rotary speed of 50 rpm with an average material layer thickness of 8 mm.
Environment Requirements: Altitude ≤ 3,500m; Ambient temperature 0-40°C; Relative humidity ≤ 85%.
Customization: Magnetic intensity and dimensions can be customized based on specific material characteristics.
Designed for multi-stage separation and enhanced material flow control.
| Model | Capacity (m³/h)* | Magnetic Intensity (Roller) | Power (kW) | Dimensions (A×B×H) mm | Net Weight (kg) |
| SW-CBMZ-10/40 | 1.9 | 8,000 – 15,000 GS | 0.55 | 1350 × 560 × 850 | 200 |
| SW-CBMZ-10/60 | 2.1 | 8,000 – 15,000 GS | 0.75 | 1350 × 760 × 850 | 300 |
| SW-CBMZ-15/40 | 2.8 | 8,000 – 15,000 GS | 0.75 | 1350 × 560 × 950 | 300 |
| SW-CBMZ-15/50 | 3.5 | 8,000 – 15,000 GS | 1.5 | 1350 × 660 × 950 | 450 |
| SW-CBMZ-15/60 | 4.2 | 8,000 – 15,000 GS | 1.5 | 1350 × 760 × 950 | 450 |
Multi-Stage Integration: Combines high-intensity magnetic rollers with optimized feeding systems for superior capture rates.
Operating Temperature: Standard 80°C; heat-resistant versions up to 100°C available.
Material Quality:
Flow Passage: SUS 304 or SUS 316L.
Non-Flow Passage: SUS 304.
Flexible Control: Supports Variable Frequency Drive (VFD) and DCS system integration for automated production lines.
Explosion Protection: Full range of EX-proof options (Gas-EX, Dust-EX, or Dual-phase EX) to meet European safety directives.
Capacity (*): Measured at a rotary speed of 50 rpm with an average material layer thickness of 5 mm.
Dimensions: A1 and B1 represent the base belt dimensions; other values are for reference.
Surface Finish: Standard options include Bright Polishing (Ra ≤ 0.8μm), Brushed, or Sand Blasting.
