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Ultimate Axial Magnetizing Coil & Custom Magnetizing Jig | Mag Spring®

Mag Spring® offers custom axial magnetizing coils and precision magnetizing jigs designed for industrial magnetization of NdFeB, SmCo, ferrite, rubber, and injection molded magnets. Each axial  coil and  jig is engineered according to customer drawings, pole orientation, and magnetic energy requirements to ensure uniform, stable, and repeatable axial magnetization.

Application Scope:

Widely used in industrial applications requiring precise axial magnetization. They are ideal for motor rotors and stators, magnetic rings, flat magnets, wireless charging components, sensors, and injection molded magnets.

Our custom  coils and tailored  jigs provide stable, uniform axial fields for materials such as NdFeB, SmCo, ferrite, and rubber magnets, ensuring consistent performance, high efficiency, and reliable results in both prototyping and mass production environments.

Mag Spring® specializes in custom axial magnetizing coils and precision magnetizing jigs designed for industrial magnetization of NdFeB, SmCo, ferrite, rubber, and injection molded magnets. Each  coil and  jig is engineered according to customer drawings, pole orientation, and required energy levels.

Our solutions provide highly uniform axial magnetization with repeatable results, making them ideal for mass production or prototype development. These custom magnetizing coils and tailored magnetizing jigs ensure reliable performance, long service life, and optimized energy efficiency across various applications.


Application Scope

Mag Spring® axial coils and  jigs are widely applied in industrial precision magnetization, including:

  • Motor Rotors and Stators: Uniform axial magnetization using our precision axial coils and magnetizing jigs for small and large rotors.
  • Magnetic Rings and Flat Magnets: Efficient magnetization using custom magnetizing coils and tailored magnetizing jigs.
  • Wireless Charging Components: Axial field ensures optimal flux alignment for transmitters and receivers with industrial magnetizing jigs.
  • Sensor Magnets and Encoders: Stable axial magnetization guarantees signal accuracy.
  • Injection Molded and Rubber Magnets: Our axial  coils provide uniform magnetization for flexible materials.

Compatible Materials: NdFeB, SmCo, ferrite, rubber, and injection molded magnets. Our custom magnetizing coils can be tailored for specific sizes, pole counts, and field strengths.


Features & Benefits

1. Fully Custom Engineering

All axial magnetizing coils and jigs are designed according to your technical requirements. We conduct magnetic field simulation to optimize the geometry for maximum efficiency and uniform field distribution.

2. High-Precision Axial Magnetization

Our precision axial coils provide consistent N–S axial fields, ideal for rotors, magnetic rings, and flat components.

3. Energy-Efficient Design

Optimized coil windings reduce power consumption while delivering high magnetic flux, suitable for continuous industrial magnetization.

4. Durable Industrial Construction

All   jigs and axial  coils are manufactured with high-temperature insulation and reinforced structures for long-term industrial use.

5. Machine Compatibility

Designed to integrate with Mag Spring® magnetizing machines or third-party magnetizers. Custom interfaces available for high-voltage or pulsed axial magnetizing coils.

6. Superior Field Uniformity

All custom magnetizing coils undergo simulation verification to ensure minimal flux variation and consistent magnetization across the magnet surface.

7. Full Technical Support

Mag Spring® engineers provide axial field analysis, parameter optimization, and installation guidance to ensure your project meets expected magnetization results.


Technical Specifications (Reference)

Model / Type Magnetization Mode Suitable Applications Key Features
Standard Axial Coil Axial N–S Rotors, flat magnets, discs Uniform field, high repeatability
Custom Axial Jig Tailored axial patterns Sensors, injection magnets Designed from drawings
Compact Axial Coil Axial magnetization Micro motors, precision sensors High-density flux, compact size
Large Axial Coil Axial magnetization Large rotors, magnetic assemblies Stable performance, long lifespan

All specifications can be customized based on magnet size, material, pole count, and operating temperature (up to 200 °C). Optional insulation grades and cooling systems are available.


Customization Workflow

  1. Submit Requirements: Drawings, pole configuration, and target energy levels.
  2. Engineering Analysis: Field simulation and coil optimization for efficiency.
  3. Proposal & Quotation: Design plan, pricing, and lead time.
  4. Prototype & Testing: Trial axial  coils and  jigs for performance verification.
  5. Production & Delivery: Full-scale fabrication upon approval.
  6. Technical Support: Installation guidance and integration assistance.

Why Mag Spring®?

  • Over 10 years of experience in industrial axial magnetization.
  • In-house design and simulation for axial and custom multipole coils.
  • Proven solutions for NdFeB, SmCo, ferrite, rubber, and injection magnets.
  • Compatible with automatic magnetizing machines and flux testers.
  • Trusted in Asia, Europe, and the Middle East.
  • Full support for installation, testing, and technical consultation.

Sample Applications

  • Motor Rotor Production: Consistent axial field across rotors with axial magnetizing coils and precision jigs.
  • Wireless Charger Manufacturing: Uniform axial magnetization using tailored magnetizing jigs.
  • Sensor Assembly Lines: Axial field control improves signal fidelity.
  • Injection Magnet Production: Custom coils ensure consistent mass production yield.
  • Flat Magnetic Discs: Axial magnetization for planar structures using industrial  jigs.

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FAQ

Q1: Can you design a jig for non-standard magnet shapes?
A1: Yes, we create tailored magnetizing jigs for any axial magnetization requirement.

Q2: Which materials are supported?
A2: NdFeB, SmCo, ferrite, rubber, and injection molded magnets.

Q3: What axial modes are available?
A3: Standard axial N–S; custom pole patterns are available on request.

Q4: Are the fixtures compatible with existing machines?
A4: Yes, our axial coils and  jigs can be adapted to your magnetizer’s voltage, current, and interface.

Q5: Do you provide testing or verification reports?
A5: Yes, simulation results, flux measurements, and magnetization performance verification are available.


Contact & Ordering

📧 Email: act@mag-spring.com
🌐 Website: www.magnetact.com

Submit your drawings or specifications, and our team will design a custom axial magnetizing coil or magnetizing jig optimized for your production needs.


Summary

The Mag Spring® Axial Magnetizing Coil & Custom Magnetizing Jig delivers precision, uniformity, and efficiency for industrial magnetization.
Designed for diverse magnetic materials and shapes, our solutions ensure stable axial fields, consistent quality, and long-term reliability.
From prototype to production, Mag Spring® provides tailored, high-performance axial magnetizing solutions that empower manufacturers to achieve superior results.

Mag Spring® — Precision Axial Magnetization Made Easy.