Custom Magnetic Assemblies
Reliable Magnet Assembly Supplier for Motors & Automation
What Is a Magnetic Assembly?
A magnetic assembly is a functional combination of permanent magnets and other metallic or non-magnetic components (such as steel shells, threaded rods, or bonding housings) designed to generate, control, and apply magnetic force efficiently. Compared with standalone magnets, assemblies provide stronger holding power, better protection, and easier mounting in industrial systems.
Mag Spring® offers a wide range of standard and custom magnetic assemblies that integrate advanced materials like NdFeB (neodymium magnets), SmCo, or ferrite, combined with precision-machined housings and protective coatings. Our assemblies are widely used in motors, sensors, automation lines, robotics systems, lifting equipment, and test instruments.
Standard Magnetic Assembly Types
Steel-Shell Magnetic Assemblies
Our steel-covered magnetic assemblies feature high mechanical strength and concentrated magnetic flux. The steel shell protects the magnet from corrosion and mechanical impact while intensifying the magnetic field toward the working surface.
- Available in round, pot, and cup shapes
- Materials: NdFeB or ferrite core with steel housing
- Surface finish: Zinc, Nickel, or Epoxy coating
- Operating temperature up to 200 °C
Threaded Magnetic Assemblies
Designed for convenient mechanical mounting, threaded magnet assemblies come with external or internal threads, allowing easy integration into motors, conveyors, or robotic tools. Widely used in sensor fixtures and automation jigs.
- Standard metric and inch thread sizes
- Strong holding force in compact dimensions
- Custom thread design and depth available
- Optional stainless-steel housing for corrosion resistance
Tailored to Your Design
Mag Spring® specializes in custom magnetic assemblies built exactly to your drawing and functional requirements.
Bonded & Insert-Molded Rings
For high-precision motors and sensors.
NdFeB & SmCo Assemblies
For high-temperature or high-torque applications.
Custom Magnetization
Axial, Radial, or Multi-pole according to your circuit.
Assembly Integration
Shafts, hubs, non-magnetic spacers, and balancing rings.
Testing & Reports
Magnetic flux testing & field simulation reports.
OEM Packaging
Custom packaging and labeling for OEM or distributors.
Every assembly is produced under strict quality standards (ISO 9001 / RoHS / REACH), ensuring magnetic stability and mechanical accuracy.
Applications of Magnetic Assemblies
Optimized for performance, reducing energy loss and simplifying installation.
Motor & Generator
Rotor and stator magnetic modules, bonded ring assemblies.
Automation & Robotics
End-effectors, magnetic grippers, pick-and-place systems.
Automotive Industry
Sensors, actuators, clutch and drive components.
Electronics & Sensors
Precision magnetic coupling and alignment.
Lifting & Handling
Holding and positioning magnetic fixtures.
Renewable Energy
Magnetic coupling and flux generation for wind and hydro power.
Why Choose Mag Spring®?
Direct Manufacturer
In-house machining, magnetizing, and testing facilities ensure better pricing and control.
Comprehensive Customization
From prototype to mass production, we design assemblies for your exact needs.
High-Precision Magnetization
Supported by advanced magnetizing coils and flux-testing instruments.
Wide Material Options
NdFeB, SmCo, ferrite, bonded, AlNiCo, and hybrid structures available.
Global Experience
Trusted by OEMs and distributors in the motor, automation, and renewable-energy sectors.
Engineering Support
Our team assists with magnetic circuit simulation, polarity mapping, and fixture design.
How to Order or Customize
1. Send Specifications
Send your drawing or specifications (dimension, material, magnetization, application).
2. Quote & Simulation
We simulate and quote the most cost-effective solution.
3. Prototype Delivery
Prototype or sample delivery within 7–10 days.
4. Production & Testing
Mass production & magnetic testing with inspection report.
5. Global Logistics
Support with export packaging and documentation.
FAQ – Magnetic Assemblies
What’s the difference between a magnet and a magnetic assembly?
A single magnet is a raw material; a magnetic assembly combines magnets and structural components to deliver practical magnetic force and mounting convenience.
Can I request a custom shape or magnetic direction?
Yes, we can manufacture round, rectangular, ring, or irregular shapes with axial, radial, or multi-pole magnetization.
What materials are used for housings?
Common housings include steel, stainless steel, aluminum, or engineering plastics depending on mechanical and corrosion requirements.
How is magnetic strength tested?
We use flux-meters, gauss-meters, and magnetic mapping systems to verify surface flux and magnetization uniformity.
Do you support small batch or prototype orders?
Yes. We offer sampling and low-volume manufacturing for design verification before large-scale production.
Need a Custom Magnetized Assembly?
Looking for a reliable partner for your magnetic assembly or custom magnetic assemblies project? Get in touch with our technical team today.
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