Electromagnetic Separators
Precision Separation of Ultra-Fine Ferrous Particles in Powders, Slurries, and Granules
Brief Introduction
Mag Spring® High Intensity Electromagnetic Separators are engineered for ultra-fine iron removal in demanding industrial applications. With magnetic field intensity up to 23,000 Gauss and high-gradient coil design, these separators efficiently capture the smallest ferrous contaminants, ensuring maximum product purity and reduced equipment wear.
Ideal for industries like lithium battery, food powder, chemical, ceramics, and plastics, our separators outperform conventional permanent magnets in handling fine powders, slurries, and high-throughput lines.
Key Feature
Designed specifically for ultra-fine iron removal (<50 microns) with consistent, continuous operation.
23000Gs Dry Type Electromagnetic Separator – Ultra-Efficient Ferrous Removal for Fine Powder
23000Gs Wet Type Electromagnetic Separator for High-Purity Slurry Separation
Advanced Eccentric Eddy Current Separator for Non-Ferrous Metal Recovery
Suspended Self-Cleaning Electro Magnetic Separator
EMS-100-W3: High-Gradient Electromagnetic Separator for High-Viscosity Slurry (Up to 20,000 cP)
Oil-Water Composite Cooled Vertical Ring High Gradient Magnetic Separator
Product Range for Ultra-Fine Separation
High-Gradient Dry Type Separator
Removes ultra-fine iron in powders and granular materials. Automatic cleaning or manual cleaning options.
Wet Type Separator for Slurry
Designed for ultra-fine ferrous removal in liquid suspensions. Stable magnetic field, even in high-density slurries.
Over-Belt & Conveyor-Type Separator
Continuous separation of tramp iron in bulk handling. Ideal for high-throughput production lines.
Technical Features & Benefits
| Feature | Description |
|---|---|
| Magnetic Strength | Up to 23,000Gs (Ultra-fine capture) |
| Particle Size Removal | Down to about micron and sub-micron |
| Cleaning Mode | Automatic |
| Operation | Continuous or batch |
| Cooling | Oil for high temperature |
| Construction | 304 / 316L Stainless Steel |
Industry Applications – Ultra-Fine Iron Removal
Lithium Battery Materials
Purifies cathode/anode powders and slurry,conductive agents,removing sub-micron iron.
Food Powder Industry
Removes micro ferrous particles in cocoa, flour, and sugar powders.
Chemical & Plastic Production
Ensures contamination-free resin, pigments, and masterbatch.
Ceramics & Kaolin
Enhances whiteness and material quality by eliminating ultra-fine ferrous impurities.
Electromagnetic vs Permanent Magnetic Separator
| Parameter | Electromagnetic (14000Gs - 23000Gs) | Permanent (2500 - 16000Gs) |
|---|---|---|
| Ultra-Fine Iron Removal | Yes, sub-microns | Limited, microns |
| Adjustable Magnetic Field | ||
| Continuous Operation | Some items Continuous operation,some limited | |
| Cleaning | Automatic / PLC-controlled | Manual / Automatic |
Selection Guide for Ultra-Fine Iron Removal
- Material Type: Powders, slurries, granules
- Particle Size: Down to 20 microns
- Throughput Capacity: 500Kg-800Kg/h
- Working Temperature & Corrosive Conditions
- Automation Level: Automatic cleaning recommended for Sub micro-particles
FAQ – Ultra-Fine Iron Removal
Q1: What particle size can this separator remove?
A: Efficiently removes ultra-fine iron particles down to Sub microns, ideal for high-precision materials.
Q2: Can it handle wet and dry materials?
A: Yes. Dry type for powders/granules and wet type for slurries.
Q3: How is cleaning handled for ultra-fine particles?
A: Automatic PLC-controlled cleaning prevents clogging and ensures continuous operation.
Q4: Which industries benefit the most?
A: Lithium battery, food, chemical, ceramics, plastics — any process requiring micro-scale iron removal.